Custom Corrugated Boxes

Custom corrugated boxes are shipping and retail boxes made from fluted corrugated board. It is then cut and printed to your product's exact size. Our custom packing experts sandwich flat outer linerboards with an inner wavy fluted medium for the manufacturing of your corrugated packaging. It is then bonded with starch-based adhesives. We offer you the full range HOF Pack’s premium quality corrugated boxes that you can use for a variety of products. You can find:

• Custom Mailer Boxes

Our packaging experts produce die-cut, and self-locking custom corrugated mailer boxes for ecommerce and subscription shipments.

• Custom Shipping Boxes (RSC)

The standard regular slotted custom corrugated shipping boxes for bulk freight and transit. These boxes come with equal-length flaps both on the top and bottom of the custom corrugated box for American e-commerce, retail, and manufacturing industries.

• Double Wall Corrugated Boxes

We provide two fluted layers for heavy, fragile, or stacked loads. These custom corrugated boxes are ideal for heavy-duty shipping across USA, industrial storage, and e-commerce fulfillment,

• Single Wall Corrugated Boxes

We manufacture standard 200#/ECT-32 single-wall boxes to carry up to 65 lbs for American retail and e-commerce. These lightweight single wall corrugated cartons for retail and lighter product weights gives you a budget-friendly, lightweight, and fully recyclable packaging solution.

• Custom Kraft Boxes

We make these Kraft custom packing to offer you a high tensile strength along with green properties. These eco-friendly boxes serve industries like organic food, fast food and cosmetics to luxury retail gifts. It gives you a natural, recyclable kraft finish for eco-forward brands Each option we choose carries the same FSC-certified stock for customized shipping boxes. Not sure which flute or wall your product needs? Get in touch with our experts to find the best fit for your products.

Check out our wide range of custom corrugated boxes, made so that your products will get to their destination safe and sound.

These personalized corrugated boxes have two fluted layers for your heaviest, most fragile, or stacked shipments. These are ideal for freight that has to survive rough transit without crushing.

A suspension film holds your product floating in the center of the box, so it never touches the walls. The go-to custom packaging for fragile, high-value items that need premium, foam-free protection.

The workhorse carton for bulk transit and everyday fulfillment. Get right-sized custom shipping boxes to your product so you cut void fill and ship more units per pallet.

Full-color dyed mailers that make your box pop the moment it lands. Built for ecommerce brands that want the unboxing to feel like part of the product.

Die-cut, self-locking mailers that fold flat and assemble without tape. The standard choice for subscription boxes and direct-to-consumer shipments.

A two-piece lid-and-base build with a premium, gift-ready feel. Ideal for retail sets, hampers, and products that deserve a reveal.

Complete shipping packaging engineered for both transit and unboxing. Retail-ready boxes that protect the product and carry your brand from warehouse to doorstep.

Bold, durable screen-printed graphics that hold color on kraft and natural stock. Best for brands that want a clean, high-contrast logo without full CMYK.

A tuck-top closure that assembles fast and stays retail-neat on the shelf. A practical pick for lighter products and quick pack-out lines.

Clean white board for a crisp, minimalist look that makes print and logos stand out. The premium base for beauty, cosmetic, and lifestyle brands. Sturdy, food-grade boxes built to carry cakes, desserts, and bakery orders safely. Printed with your bakery's brand for a professional finish at pickup and delivery.

HOF Pack is renowned in the USA packaging industry for its finest craftsmanship and excellent quality standards. We offer you premium construction of custom corrugated boxes at the best market rates. You can save more on bulk orders. Our boxes and mailers are 100% recyclable and were designed to make it through all of the typical things that happen when you're moving them from the warehouse to the front door.

Send HoF experts your product and freight details. Our printing and packaging will match your brand. Mock it up free with design consultation. Email info@hofpack.com or call +1 (888) 429-4881. WhatsApp us at +1 (520) 427-1110 for a same-day quote.